鎽樿锛�鏃╂湡娉ㄥ姗�(j墨)鎺у埗绯荤当(t菕ng)鏅亶瀛樺湪鍏冧欢鑰佸寲銆佹晠闅滅巼楂樺拰鎬ц兘钀藉悗鐨勭己榛�(di菐n),鍒╃敤鐝�(xi脿n)浠ｆ帶鍒舵妧琛�(sh霉)闁嬬櫦(f膩)绮剧⒑銆侀珮鏁�銆佺瘈(ji茅)鑳藉瀷鎺у埗绯荤当(t菕ng),寤堕暦瑷�(sh猫)鍌欏＝鍛�,瑙ｆ焙閫欎簺瑷�(sh猫)鍌欏湪浣跨敤涓殑瀵�(sh铆)闅涘晱椤�,鏄垜鍦嬪唬澶ф敞濉戞(j墨)鐢ㄦ埗鎬ラ渶瑙ｆ焙鐨勫晱椤�銆備互涓€鑷�20涓栫磤(j矛)70 骞翠唬閫�(j矛n)鍙ｇ殑澶у瀷娉ㄥ姗�(j墨)鐐哄皪璞�, 鎺㈣◣鏂板瀷鐨勬敞濉戞(j墨)鎺у埗绯荤当(t菕ng)鐨勮ō(sh猫)瑷�(j矛)鍟忛銆�

      闂�(gu膩n)閸佃锛�鍙法绋嬭▓(j矛)绠楁(j墨)鎺у埗鍣� 娉ㄥ姗�(j墨) Automation Studio

銆€銆€1 娉ㄥ姗�(j墨)鎺у埗鐨勬柟娉曞拰鍘熺悊

銆€銆€娉ㄥ姗�(j墨)鐨勬帶鍒惰瑙ｆ焙鐨勪富瑕佸晱椤屽寘鎷�:姗�(j墨)姊伴亱(y霉n)鍕曟帶鍒�銆佸嫊鍔涙帶鍒�銆佹韩搴︽帶鍒剁瓑銆�

銆€銆€1. 1 姗�(j墨)姊伴亱(y霉n)鍕曟帶鍒�

銆€銆€姗�(j墨)姊版恫澹撳紡娉ㄥ姗�(j墨)鏄洰鍓嶅鏂欒妤�(y猫)寤ｆ硾浣跨敤鐨勬敞濉戞(j墨),瀹冪殑姗�(j墨)姊伴亱(y霉n)鍕曟帶鍒剁殑閲嶉粸(di菐n)鏄枊鍚堟ā閬�(y霉n)鍕曟帶鍒�銆傞洐鑲樺紡闁嬪悎妯℃(j墨)妲�(g貌u)閬�(y霉n)鍕曞師鐞嗗鍦�1鎵€绀�銆�

銆€銆€鍦�1 闆欐洸鑲樺悎妯℃(j墨)妲�(g貌u)閬�(y霉n)鍕曞師鐞嗗湒

銆€銆€闁嬪悎妯￠亱(y霉n)鍕曟帶鍒剁殑灏嶈薄鏄嫊妯℃澘C ,鑰屽嫊妯℃澘鏄敱娌圭几閫氶亷闆欐洸鑲樻(j墨)妲�(g貌u)椹�(q奴)鍕曠殑,鍥犳,闇€瑕佸缓绔嬫补缂告椿濉炰綅缃垏鍕曟ā鏉夸綅缃殑鐩镐簰闂�(gu膩n)绯�,浠ュ強娌圭几娲诲鍦ㄦ煇涓€浣嶇疆鏅傛椿濉為亱(y霉n)鍕曢€熷害(鐢辨恫澹撶郴绲�(t菕ng)闁嬪悎妯℃补缂告祦閲忔焙瀹�) 鑸囧嫊妯℃澘閬�(y霉n)鍕曢€熷害鐨勭浉浜掗棞(gu膩n)绯�,鍗抽€�(j矛n)琛屽悎妯℃(j墨)妲�(g貌u)鐨勭窔鎬у寲宸ヤ綔銆�

銆€銆€鏍规摎(j霉)鍦�1 鎵€绀虹殑閬�(y霉n)鍕曞師鐞�,鍙互纰虹珛闁嬪悎妯℃补缂告椿濉炶垏鍕曟ā鏉跨殑浣嶇疆鍜岄€熷害鐨勯棞(gu膩n)绯�?锛熷垈钁″埌y(t菕ng)杌熶欢涓�,浠ヤ竴鍊嬮€氱敤绶氭€у寲瀛愮▼搴�?q奴)宕縁(xi脿n)閫欓儴鍒嗙殑閬�(y霉n)绠�,浠ヤ究閫�(j矛n)琛屾簴(zh菙n)纰烘帶鍒�銆�

銆€銆€鐐烘笡灏慍PU 鐨勯亱(y霉n)绠楄矤(f霉)鑽�,鎻愰珮鎺у埗绯荤当(t菕ng)瀵�(sh铆)鏅傛€�,姣旇純濂界殑鍋氭硶鏄互涓婅堪闂�(gu膩n)绯荤偤鍩虹(ch菙),绶ㄥ埗瑷�(j矛)绠楁(j墨)杌熶欢,瑷�(j矛)绠楀嚭娲诲鑸囧嫊妯℃澘閬�(y霉n)鍕曠殑涓€涓€灏嶆噳(y墨ng)闂�(gu膩n)绯�,褰㈡垚鏁�(sh霉)鎿�(j霉)妯″,闁嬪悎妯￠亱(y霉n)鍕曟帶鍒舵檪寰炴暩(sh霉)鎿�(j霉)妯″涓洿鎺ヨ畝鍙栨椿濉炲拰鍕曟ā鏉跨殑闂�(gu膩n)绯�銆�

銆€銆€1. 2 鍕曞姏鎺у埗

銆€銆€娉ㄥ姗�(j墨)鐨勫嫊鍔涘偝閬炰互娑插鍌冲嫊鐐轰富,娉ㄥ姗�(j墨)鐨勫嫊鍔涙帶鍒�,瑕佽В姹哄ソ鍏╂柟闈㈢殑鍟忛:涓€鏄鍔涘拰娴侀噺鐨勬帶鍒�,瀹冩槸姹哄畾瑷�(sh猫)鍌欑簿搴︾殑涓昏鍥犵礌锛涗簩鏄ō(sh猫)瑷�(j矛)鍚堢悊鐨勫伐钘濆嫊浣滄祦绋嬪拰娑插鍕曚綔鏅傚簭鍦栥€�

銆€銆€1.2.1 澹撳姏娴侀噺鎺у埗

銆€銆€鑸囩従(xi脿n)浠ｆ敞濉戞(j墨)閲囩敤姣斾緥闁ラ€�(j矛n)琛屽鍔涙祦閲忛€ｇ簩(x霉)鎺у埗涓嶅悓,鏃╂湡娉ㄥ姗�(j墨)娑插绯荤当(t菕ng)澶у閲囩敤澹撳姏娴侀噺绲勫悎寮忛洟鏁ｆ帶鍒�銆傚ぇ鍨嬫敞濉戞(j墨)鐨勫绱氬鍔涙帶鍒堕枼,鏄敱6 鍊嬫帶鍒堕浕纾侀枼绲勫悎鍕曚綔,绶氭€х枈鍔犻€�(j矛n)琛屽鍔涙帶鍒�,鍥犳,棣栧厛闇€瑕佹脯瀹氭帶鍒堕浕纾侀枼灏嶆帶鍒跺鍔涚殑璨㈢嵒(xi脿n)(澹撳姏娆�(qu谩n)) 銆�

銆€銆€閫氶亷瀵�(sh铆)椹�(y脿n)娓畾,6 鍊嬮浕纾侀枼鐨勫鍔涙瑠(qu谩n)鍒嗗垾鐐�: P1 = 0.218 75 MPa 锛� P2 = 0.437 5 MPa 锛�
銆€銆€P3 = 0.875 MPa 锛� P4 = 1.75 MPa 锛� P5 = 3. 5 MPa 锛� P6 = 7. 0 MPa 銆�
銆€銆€澶氱礆澹撳姏鎺у埗闁ョ殑鎺у埗宸ヤ綔澹撳姏P 鍙互鐢ㄤ互涓嬪紡琛ㄧず:
銆€銆€P = K1 P1 + K2 P2 + K3 P3 + K4 P4 + K5 P5 + K6 P6  (1)

銆€銆€K1 锝� K6鍒嗗垾琛ㄧず6 鍊嬪绱氬鍔涙帶鍒堕浕纾侀枼鐨勯枊鍟熺郴鏁�(sh霉), 鍙栧€�0(涓嶉€氶浕鍕曚綔) 銆�1(閫氶浕鍕曚綔) 銆傛牴鎿�(j霉)寮�(1) ,浣跨敤寰挵(hu谩n)鍒ゆ柗鐨勭畻娉曞緢瀹规槗瀵�(sh铆)鐝�(xi脿n)鏍规摎(j霉)瑷�(sh猫)瀹氬鍔涜嚜鍕曠⒑瀹氬绱氬鍔涙帶鍒堕枼闆荤闁ョ殑鍕曚綔绲勫悎銆�

銆€銆€娴侀噺鐨勬帶鍒惰垏澹撳姏鐩搁浼�銆�

銆€銆€1.2.2 宸ヨ棟鍕曚綔鎺у埗

銆€銆€灏嶈ō(sh猫)鍌欑殑宸ヨ棟鍕曚綔瑷�(sh猫)瑷�(j矛)濡傚湒2 鎵€绀恒€�

銆€銆€鍦�2 娉ㄥ姗�(j墨)鐨勫伐钘濆嫊浣滄祦绋�

銆€銆€瑷�(sh猫)瑷�(j矛)娑插绯荤当(t菕ng)鍕曚綔鏅傚簭鍦�,灏辨槸瑕佺⒑瀹氬伐钘濆嫊浣滃皪鎳�(y墨ng)鐨勯枼闁€鍕曚綔閭忚集闋嗗簭銆備笉鍚岀郴绲�(t菕ng)涓嶇洝鐩稿悓銆�

銆€銆€1. 3 婧害鎺у埗

銆€銆€娉ㄥ姗�(j墨)鐨勬韩搴︽帶鍒�,涓昏鏄寚鏂欑瓛婧害鎺у埗銆傚弮鏁�(sh霉)鑷暣瀹歅ID 鎺у埗鏄従(xi脿n)浠ｆ敞濉戞(j墨)浣跨敤杓冨鐨勬帶鍒舵柟寮忋€傜郴绲�(t菕ng)瑷�(sh猫)瑷�(j矛)鍒嗙偤濡備笅姝ラ:

銆€銆€(1) 婧帶绯荤当(t菕ng)纭欢鐨勮ō(sh猫)瑷�(j矛)銆傛妸鏂欑瓛鍒嗙偤7鍊嬫帶鍒舵韩鍗€(q奴),鍚勬韩鍗€(q奴)浣跨敤婧害鍌虫劅鍣�( K 鍨嬬啽闆诲伓) 鎺㈡脯婧害,淇¤櫉缍�(j墨ng)鏀惧ぇ銆丄/ D 杞�(zhu菐n)鎻�(鐢盉&R PCC 2003 瀹舵棌鐨勬ā鎿噺杓稿叆妯″A T 664 瀵�(sh铆)鐝�(xi脿n)) 鍚庤几鍏ュ埌PCC ,PCC 閫�(j矛n)琛岄亱(y霉n)绠楀強铏曠悊鍚庢帶鍒�7 绲勬帶鍒跺櫒浠�(鎺ヨЦ鍣ㄦ垨鐒¤Ц榛�(di菐n)閬庨浂鍨嬪浐鎱�(t脿i)绻奸浕鍣⊿SR) ,寰炶€屾帶鍒堕浕闃诲姞鐔卞櫒灏嶆枡绛掑姞鐔�銆�

銆€銆€(2) 鏂欑瓛婧帶妯″瀷璀樺垾銆傜爺绌剁祼(ji茅)鏋滈’绀�,鏂欑瓛婧帶?c谩i)?sh霉)瀛�(xu茅)妯″瀷鍙〃绀虹偤涓€闅庢叄鎬у姞绱旀化鍚庣挵(hu谩n)绡€(ji茅),濡傚紡(2) 鎵€绀恒€�

銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€銆€             锛�2锛�

銆€銆€寮忎腑, t 鐐烘韩搴�锛寀 鐐哄姛鐜�锛屜勭偤绯荤当(t菕ng)鏅傛化锛孠t 鐐虹郴绲�(t菕ng)鏅傞枔甯告暩(sh霉)锛孠 鐐虹郴绲�(t菕ng)甯告暩(sh霉)锛宻 鐐烘媺姘忚畩鎻涘洜瀛愩€�

銆€銆€鏁�(sh霉)瀛�(xu茅)妯″瀷鍚勫弮鏁�(sh霉)鍙噰鐢ㄩ殠韬嶉熆鎳�(y墨ng)娉曟脯寰�,瑕嬭〃1 銆�

銆€銆€琛�1 鏂欑瓛鍚勫姞鐔辨鏁�(sh霉)瀛�(xu茅)妯″瀷鍙冩暩(sh霉)

銆€銆€(3) 绠楁硶瑷�(sh猫)瑷�(j矛)銆傜⒑瀹氬弮鏁�(sh霉)鑷暣瀹氭柟寮忓拰PID 绠楁硶,閲囩敤鍙冩暩(sh霉)绻奸浕鑷暣瀹氬拰澧為噺寮廝ID鎺у埗绠楁硶, 閫欐柟闈㈢殑鐞嗚珫涓嶅皯璩囨枡鏈夎┏绱�(x矛)鐨勪粙绱�銆�

銆€銆€2 娉ㄥ姗�(j墨)鎺у埗绯荤当(t菕ng)鐨勮ō(sh猫)瑷�(j矛)

銆€銆€涓嬮潰浠ュ墠闈㈠皪娉ㄥ姗�(j墨)鎺у埗鐨勫垎鏋愮偤鍩虹(ch菙),閲囩敤B&R 鍏徃鍑哄搧鐨勫彲绶ㄧ▼鎺у埗鍣ㄧ偤涓婚珨,妲�(g貌u)寤烘敞濉戞(j墨)鎺у埗绯荤当(t菕ng)銆�

銆€銆€2. 1 纭欢绯荤当(t菕ng)

銆€銆€鎺у埗绯荤当(t菕ng)纭欢閰嶇疆鏂瑰紡閲囩敤鐝�(xi脿n)浠ｉ珮妾旇ō(sh猫)鍌欓€氱敤鐨勪笂涓嬩綅姗�(j墨)绲�(ji茅)妲�(g貌u)銆備笂浣嶆(j墨)鐐烘搷浣滅洠(ji膩n)鎺у埗閮ㄥ垎, 閲囩敤甯�486DX2CPU 鐨処PC2001 , 瀹夎浜咮&R Automation Runtime V2.60 鎿嶄綔绯荤当(t菕ng),TFT 鐪熷僵灞�,闈㈡澘闄勫付娉ㄥ姗�(j墨)灏堢敤30 閸靛皬閸电洡銆備笅浣嶆(j墨)鍖呮嫭PCC 鎺у埗鍣ㄥ強鎿�(ku貌)灞曟ā濉�,鍏堕厤缃富瑕佽€冩叜婊胯冻鎺у埗绯荤当(t菕ng)鐨勭従(xi脿n)鏈夊姛鑳介渶姹�,鍚屾檪,閬╃暥(d膩ng)闋�(y霉)鐣欏姛鑳芥摯(ku貌)灞曠殑闇€瑕併€�

銆€銆€鐢变笂銆佷笅浣嶆(j墨)妲�(g貌u)鎴愮殑澶у瀷娉ㄥ姗�(j墨)鎺у埗绯荤当(t菕ng)纭欢绲勬垚鍙婄浉浜掗棞(gu膩n)绯诲鍦�3 鎵€绀�銆�

銆€銆€鍦�3 绯荤当(t菕ng)纭欢绲勬垚

銆€銆€2. 2 杌熶欢绯荤当(t菕ng)

銆€銆€2.2.1 浠诲嫏(w霉)瑷�(sh猫)缃�

銆€銆€鎺у埗绯荤当(t菕ng)杌熶欢涓昏鐢变笂浣嶆(j墨)鍜屼笅浣嶆(j墨)杌熶欢妲�(g貌u)鎴�銆備笂浣嶆(j墨)鎺у埗绯荤当(t菕ng)杌熶欢闇€瑕佸(sh铆)鐝�(xi脿n)椤ず銆侀€氳▕銆佹暩(sh霉)鎿�(j霉)瀛樺劜銆侀厤鏂圭殑璁€鍙栧拰瑷�(sh猫)缃瓑鍔熻兘,鍖呮嫭4澶ч儴鍒�:绋嬪簭妯″銆佺郴绲�(t菕ng)妯″銆佹暩(sh霉)鎿�(j霉)妯″鍙婇潰鏉跨▼搴忔ā濉娿€備笅浣嶆(j墨)杌熶欢绯荤当(t菕ng)鏄暣鍊嬫敞濉戞(j墨)杌熶欢绯荤当(t菕ng)鐨勪富瑕侀儴鍒�,瀹冩槸鎸夋敞濉戝伐钘濇祦绋嬬法瀵殑鎳�(y墨ng)鐢ㄧ▼搴�銆侭&R PC 鎿嶄綔绯荤当(t菕ng)Automation Studio(AS) 鏄竴鍊嬪垎鏅傚浠诲嫏(w霉)鎿嶄綔绯荤当(t菕ng),閲囩敤鍒嗘檪澶氫换鍕�(w霉)姗�(j墨)鍒舵(g貌u)绛戝叾鎳�(y墨ng)鐢ㄨ粺浠剁殑閬�(y霉n)琛屽钩鑷�銆傚畠鍙互鎶婁换鍕�(w霉)鍒嗘垚鏁�(sh霉)鍊嬪叿鏈変笉鍚屽劒(y艒u)鍏堟瑠(qu谩n)鐨勭瓑绱�,鍏朵腑鍎�(y艒u)鍏堟瑠(qu谩n)楂樼殑浠诲嫏(w霉)绛夌礆鏈夎憲杓冪煭鐨勫惊鐠�(hu谩n)鎺冩弿鏅傞枔,鑰屼笖姣忓€嬩换鍕�(w霉)绛夌礆鍙寘鎷鍊嬪叿楂斾换鍕�(w霉),鍦ㄩ€欎簺浠诲嫏(w霉)涓枔鍙啀绱�(x矛)鍒嗗叾鍎�(y艒u)鍏堟瑠(qu谩n)鐨勯珮浣庛€傚湪AS 鎿嶄綔绯荤当(t菕ng)绠＄悊涓�,鍎�(y艒u)鍏堟瑠(qu谩n)楂樼殑浠诲嫏(w霉)绺芥槸鍏堣鍩�(zh铆)琛�,鍓╀綑鐨勬檪闁撳啀鍩�(zh铆)琛屽劒(y艒u)鍏堟瑠(qu谩n)杓冧綆鐨勪换鍕�(w霉)銆傚洜姝�,鍦ㄨ粺浠惰ō(sh猫)瑷�(j矛)涓彲浠ユ寜鎳�(y墨ng)鐢ㄧ▼搴忕殑閲嶈绋嬪害閫�(j矛n)琛屼换鍕�(w霉)瑷�(sh猫)缃�,寰炶€屼娇鎺у埗绯荤当(t菕ng)寰楀埌鍎�(y艒u)鍖�,鍏锋湁杓冨ソ鐨勫(sh铆)鏅傛€�銆備富瑕佸姛鑳戒换鍕�(w霉)瑷�(sh猫)缃琛�2 鎵€绀�銆�

銆€銆€琛�2 涓昏浠诲嫏(w霉)绱氬垾瑷�(sh猫)缃�

銆€銆€2.2.2 杌熶欢绲勭箶绲�(ji茅)妲�(g貌u)

銆€銆€杌熶欢绯荤当(t菕ng)鐢– 瑾炶█绶ㄥ,閲囩敤绲�(ji茅)妲�(g貌u)鍖栬ō(sh猫)瑷�(j矛),绲勭箶绲�(ji茅)妲�(g貌u)閲囩敤閲戝瓧濉斿舰鐢变笂鑷充笅4 鍊嬪堡娆＄殑灞ょ礆绲�(ji茅)妲�(g貌u)(濡傚湒4) 銆�

銆€銆€绗�1 灞ょ偤绲勭箶灞�(涓荤▼搴弇ode) ,閫�(j矛n)琛屾敞濉戞(j墨)鍕曚綔鐙€鎱�(t脿i)鐨勫垽鏂峰拰铏曠悊锛涚2 灞ょ偤娉ㄥ姗�(j墨)鍚勫€嬬媭鎱�(t脿i)(鍏ㄨ嚜鍕�銆佸崐鑷嫊銆佹墜鍕�銆佽ō(sh猫)缃�銆佽(di脿o)妯＄媭鎱�(t脿i)) 鐨勯亱(y霉n)鍕曠祫绻斿拰瀹夊叏鍒ゆ柗鐨勪簰閹栨搷浣�(鍕曟厠(t脿i)浜掗帠鍜岄潨鎱�(t脿i)浜掗帠)锛涚3 灞ょ偤鍚勫€嬪嫊浣滄垨鍔熻兘,瀹冪敱绗�2 灞ら€�(j矛n)琛岀祫鍚堣(di脿o)鐢�锛涚4 灞ゆ槸鎸囩郴绲�(t菕ng)鐨勫鍔涙祦閲忔帶鍒朵换鍕�(w霉)銆�

銆€銆€鍦�4 涓荤▼搴忓姛鑳芥鍦�(閮ㄥ垎)

銆€銆€3 閬�(y霉n)琛岀祼(ji茅)鏋�

銆€銆€鏂拌ō(sh猫)瑷�(j矛)鐨勫ぇ鍨嬫敞濉戞(j墨)鎺у埗绯荤当(t菕ng)鍦ㄦ姇鍏ョ敓鐢�(ch菐n)鍚�,鍦ㄥ悇鏂归潰椤ず鍑烘瘮鍘熸帶鍒剁郴绲�(t菕ng)鏇村姞鍎�(y艒u)瓒婄殑鐗规€�,鍖呮嫭浠ヤ笅骞惧€嬫柟闈�銆�

銆€銆€(1) 鍒嗘檪澶氫换鍕�(w霉)鍙法绋嬭▓(j矛)绠楁(j墨)鎺у埗鍣�(PCC) 鐨勬噳(y墨ng)鐢�,瑙ｆ焙浜嗗偝绲�(t菕ng)PLC 鎺у埗绯荤当(t菕ng)鎺冩弿閫熷害鍙楀埗浜庣▼搴忓ぇ灏忕殑缂洪粸(di菐n),淇濊瓑浜嗘敞濉戞(j墨)鎺у埗鐨勫(sh铆)鏅傛€у拰绮剧⒑鎬�銆�
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銆€銆€(3) 楂樼礆瑾炶█(妯�(bi膩o)婧�(zh菙n)C) 绲�(ji茅)妲�(g貌u)鍖栫殑绋嬪簭瑷�(sh猫)瑷�(j矛),浣跨郴绲�(t菕ng)鍏锋湁鏇村ソ鐨勭董璀�(h霉)鎬ц垏鍙摯(ku貌)灞曟€с€�
銆€銆€(4) 鍔熻兘杓冮綂鍏�,婊胯冻娉ㄥ皠鎴愬瀷鐨勭殑鍚勭ó宸ヨ棟闇€瑕�銆傛瘮杓冪瀛�(xu茅)鐨勬帶鍒剁畻娉�,浣垮鍔�銆佹祦閲忔帶鍒剁簿搴﹁純鍘熺郴绲�(t菕ng)楂�;瀹屽杽鐨勮桓浜掗帠鍔熻兘,浣胯ō(sh猫)鍌欏叿鏈夎純楂樼殑瀹夊叏鎬у拰鍙潬鎬�銆�
銆€銆€(5) 鏁存(j墨)鑷嫊鍖栫▼搴﹁純楂�,婧害鎺у埗绯荤当(t菕ng)鍙冩暩(sh霉)鑷暣瀹�,鍕曟厠(t脿i)鍜岄潨鎱�(t脿i)鎬ц兘姣斿父瑕�(gu墨)PID 鎺у埗鏇村劒(y艒u)瓒�銆�

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