鎽�  瑕�锛氭湰鏂囦粙绱逛簡涓€绋う鐢ㄧ供閶告鎺у埗绯荤当(t菕ng)锛岃┎绯荤当(t菕ng)浣跨敤鍙法绋嬫帶鍒跺櫒銆佷汉姗熺晫闈㈠拰璁婇牷鍣ㄧ瓑宸ユ帶鍏冧欢瑷▓妲嬫垚锛岀浉姣旂洰鍓嶅競鍫翠腑鐨勯€氱敤鍨嬬う鐢ㄧ供閶告锛屽叿鏈夋搷浣滅啊鍠�銆佸垏鍓叉晥鏋滄洿濂界瓑鍎�(y艒u)榛�銆�

闂滈嵉瑭�锛氱う鐢ㄧ供閶告      璁婇牷鍣�      鍙法绋嬫帶鍒跺櫒      浜烘鐣岄潰  

Abstract: This paper describes a mine wire saw control system, the system using a programmable controller, HMI (Human Machine Interface) and inverters, and so on. Compared with the universal wire saw in nowadays market, it has a simpler operation, and a better cutting result.

Key words: Mine wire saw      Inverter      PLC     HMI

1寮曡█

鐩墠锛屽競鍫翠腑鎵€鍑虹従(xi脿n)鐨勭う鐢ㄧ供閶告閮芥槸鎿嶄綔浜哄摗鍦ㄧ従(xi脿n)鍫翠綔妤�(y猫)锛屾帶鍒舵搷浣滅郴绲�(t菕ng)鑸囩供閶告鍩�(zh铆)琛屽柈鍏冮枔闅斾笉閬�锛岀従(xi脿n)鍫存搷浣滀汉鍝￠暦鏈熻檿浜庨珮绮夊〉鍜屽挤鍣煶鐨勭挵(hu谩n)澧冧腑锛屽皪韬珨鍗卞妤靛ぇ銆�

鏈枃瑷▓浜嗕竴绋仩绋嬫帶鍒剁殑妯″紡锛屼娇绻╅嫺姗熷煼(zh铆)琛屼富楂旇垏鎺у埗绯荤当(t菕ng)鍒嗛洟锛屼簩鑰呴€氶亷RS485绺界窔閫茶鎺у埗锛屾搷浣滀汉鍝￠€氶亷鎺у埗鏌滀笂鐨勪汉姗熺晫闈㈠彲浠ュ悓鏅傛搷浣滄帶鍒舵暩(sh霉)鑷虹供閶告瑷倷锛岃€屼笖鍚勬鍣ㄩ亱杞�(zhu菐n)鐙€鎱�(t脿i)閮藉鏅傞’绀哄湪浜烘鐣岄潰涓婏紝鏇村姞娓呮櫚鐩磋銆�

2绯荤当(t菕ng)绲愭妗嗗湒濡傚湒1鎵€绀�

   鍦�1 绯荤当(t菕ng)绲愭妗嗗湒   

鐢卞湒1鐨勭祼妲嬫鍦栧彲浠ョ湅鍑猴紝绯荤当(t菕ng)鐢变竴鑷轰汉姗熺晫闈�(HMI)銆佷竴鑷哄彲绶ㄧ▼鎺у埗鍣�(PLC)鍜屽鑷鸿畩闋诲櫒(VFD)鍙婇浕姗�(MOTOR)妲嬫垚銆�

PLC鏄帶鍒剁郴绲�(t菕ng)鐨勬牳蹇�锛�HMI鏄帶鍒剁郴绲�(t菕ng)鑸囨搷浣滀汉鍝＄殑鎺ュ彛锛岃€�VFD鏄�PLC鑸�MOTOR闆绘鐨勬帴鍙�锛�MOTOR鏄煼(zh铆)琛屽柈鍏冦€�

HMI鑸�PLC鐩存帴閫氶亷RS232鎺у埗绶氶€ｆ帴銆�VFD鑸�PLC鐩存帴閫氶亷RS485鎺у埗绺界窔閫茶閫ｆ帴锛屽苟鐢�PLC鎺у埗鎿嶄綔銆�MOTOR鑸�VFD杓稿嚭鐩存帴閫ｆ帴锛屽苟鐢�VFD鎺у埗鍏惰綁(zhu菐n)閫熷拰鏂瑰悜銆�

鏈郴绲�(t菕ng)绲愭瑷▓鐞嗗康鍦ㄤ簬灏囧煼(zh铆)琛岄儴鍒嗚垏鎺у埗閮ㄥ垎鐩稿皪鍒嗛枊闅旈洟锛屾笡灏戞搷浣滀汉鍝＄洿鎺ユ帴瑙告儭鍔ｇ挵(hu谩n)澧冪殑鏅傞枔鍜屾鏁�(sh霉)锛屾洿鏈夊埄浜庝繚璀锋搷浣滀汉鍝¤韩楂斿畨鍏ㄨ垏鍋ュ悍銆傚悓鏅�锛屾湰绯荤当(t菕ng)绲愭閬╁悎浜庡鑷哄煼(zh铆)琛屽柈鍏冪殑闆嗕腑鎺у埗锛屾笡灏戞搷浣滀汉鍝�锛屾彁楂樹簡宸ヤ綔鏁堢巼銆�

3纭欢閬稿瀷

鎸夌収闋愬畾瑷▓瑕佹眰锛屾湰鍖呰姗熼渶瀹屾垚浜烘浜や簰銆侀浕姗熻(di脿o)閫熺瓑鍔熻兘锛屼富瑕佸寘鎷互涓嬪咕鍊嬮儴鍒嗗櫒浠�銆�

3.1鍙法绋嬫帶鍒跺櫒(PLC)

鑰冩叜鍒扮洰鍓嶇殑鍔熻兘闇€姹傚強鏈締鎿村睍鍔熻兘鐨勫彲鑳芥€�锛屾湰绯荤当(t菕ng)PLC閬哥敤鑷洪仈DVP16ES200T锛岃┎姗熷瀷鍏�(n猫i)寤�RS-232鍙�RS485锛屽吋瀹�MODBUS ASCII/RTU閫氳▕鍗�(xi茅)璀�锛屽苟甯舵湁4璺珮閫熻剤娌栬几鍑哄姛鑳�锛岀偤灏囦締绯荤当(t菕ng)鎿村睍浣跨敤姝ラ€查浕姗熺瓑鍣ㄤ欢鎻愪緵淇濊瓑銆�

鑷洪仈DVP16ES200T瑭崇窗鍙冩暩(sh霉)濡傝〃1鎵€绀恒€�

琛�1 DVP16ES200T鍙冩暩(sh霉)

鐢辫〃1鍙互鐪嬪嚭锛氳嚭閬�DVP16ES200T鍏锋湁4榛為珮閫熻剤娌栬几鍑�锛屽彲浠ョ敤浜庢閫查浕姗熺殑椹�(q奴)鍕�锛涘収(n猫i)寤�RS232閫氳▕鍜�MODBUS閫氳▕鍗�(xi茅)璀�锛屽彲浠ュ悓鏅傞€ｆ帴浜烘鐣岄潰鍜岃畩闋诲櫒绲勪欢锛涙澶�锛岃┎PLC鏀寔澶栧湇鎿村睍锛屽彲浠ラ€ｆ帴DA妯″鍜�IO妯″銆�

3.2浜烘鐣岄潰(HMI)

鏈郴绲�(t菕ng)浜烘鐣岄潰閬哥敤鑷洪仈DOP-B07S515銆傝┎浜烘鐣岄潰鐐�7鍚嬪睆骞曪紝800×600鍒嗚鲸鐜�锛屽収(n猫i)寤�128MB ROM锛屽付鏈�RS-232銆�RS-485閫氳▕鎺ュ彛锛屾敮鎸�USB閫ｆ帴闆昏叇閫茶鐣岄潰淇敼銆�

瑭蹭汉姗熺晫闈�HMI閫氶亷RS-232鎺ュ彛鑸�PLC涓绘閫茶鑱�(li谩n)姗熼€氳▕銆�

3.3璁婇牷鍣�(VFD)

鐢变簬鐝�(xi脿n)鏈夌う鐢ㄧ供閶告鐨勪富鍒囧壊闆绘椤嶅畾鍔熺巼鐐�35kW锛屾晠鏈郴绲�(t菕ng)璁婇牷鍣ㄩ伕鐢ㄨ嚭閬�VFD-370F銆傝┎鍨嬭櫉璁婇牷鍣ㄩ仼鐢ㄩ浕姗熷姛鐜囩偤37kW锛屽彲浠ユ豢瓒虫湰绯荤当(t菕ng)闇€瑕�銆�

鑷洪仈VFD-370F璁婇牷鍣ㄥ弮鏁�(sh霉)濡傝〃2鎵€绀�銆�

琛�2 VFD-370F璁婇牷鍣ㄥ弮鏁�(sh霉)

4绋嬪簭瑷▓

鏈帶鍒剁郴绲�(t菕ng)鐨勭▼搴忚ō瑷堜富瑕佸湪浜�PLC鑸�VFD涔嬮枔鐨�RS485閫氳▕銆傚湪鏈瘈(ji茅)鍏�(n猫i)瀹逛腑锛屼綔鑰呬富瑕佸皪绋嬪簭鐨勪富楂旂祼妲嬪拰涓€浜涢渶瑕佹敞鎰忕殑绱扮瘈(ji茅)鍦版柟閫茶璎涜В锛屽苟涓嶅畬鍏ㄦ秹鍙婂埌鏈帶鍒剁郴绲�(t菕ng)鐨勫叏閮ㄨ┏绱扮▼搴�銆�

    鑷洪仈VFD-370F璁婇牷鍣ㄤ娇鐢ㄧ殑RS485閫氳▕鍗�(xi茅)璀扮偤Modbus-RTU妯″紡锛岀墿鐞嗗堡鐐哄叐绶氬埗RS485锛屽悓鏅傝嚭閬�DVP16ES200T閫欐PLC鍙互閬告搰Modbus-RTU鍗�(xi茅)璀帮紝PLC鍗�(xi茅)璀扮殑閬告搰闇€瑕佸湪绋嬪簭鐨勯枊濮嬮€茶閰嶇疆銆傚湒2鐐�PLC鑸�VFD閫氳▕鏍煎紡鍒濆鍖栫▼搴�銆�

鍦�2 PLC鑸�VFD閫氳▕鏍煎紡鍒濆鍖�

閰嶇疆璎涜В锛氬緸VFD-370F瑾槑鏇镐腑寰楃煡瑭茶畩闋诲櫒閫氳▕鎺ュ彛鐐虹恫(w菐ng)绲℃帴鍙�锛屽洜姝ら渶瑕侀厤缃浉鎳夌殑鎺ラ牠锛岄€氳▕闆荤簻浣跨敤0.56mm闆欑禐绶�锛屾尝鐗圭巼鐐�19200bps鏅傦紝閫氳▕鍌宠几鏈€澶ц窛闆㈣冻澶犳湰鎺у埗绯荤当(t菕ng)鐨勮窛闆�銆�

鍦ㄦ湰绯荤当(t菕ng)涓紝澶氭鑱�(li谩n)姗熼噰鐢ㄨ強鑺遍張寮忛€ｆ帴鏂瑰紡(濡�鍦�3鎵€绀�)锛屽湪鍏╅牠鍚�鎺ヤ笂120Ω绲傜闆婚樆銆�

鍦�3 澶氳嚭VFD鑸囦富姗�PLC鑱�(li谩n)姗熺殑鑿婅姳鎺ユ硶鎺ョ窔鍦�

绋嬪簭瑾槑锛�PLC鑸�VFD涔嬮枔閫氳▕鏍煎紡纰哄畾鐨勬儏娉佷笅锛屽彧闇€瑕佸皪鐓�VFD-370F璁婇牷鍣ㄨ鏄庢浉涓殑閫氳▕鏁�(sh霉)鎿�(j霉)鍦�PLC绋嬪簭涓€茶閰嶇疆(濡�琛�3鎵€绀�)锛岀櫦(f膩)閫佺郸璁婇牷鍣紝灏卞彲浠ョ浉鎳夊湴鎺у埗璁婇牷鍣ㄧ殑閬嬭銆�

琛�3 VFD-370F璁婇牷鍣ㄥ繀瑕佸弮鏁�(sh霉)瑷疆

5甯哥敤閬嬭鍕曚綔瑾槑

鍦ㄦ墍鏈夎畩闋诲櫒鑸�PLC涔嬮枔鐨�RS-485绺界窔閫ｆ帴瀹屾垚涔嬪悗锛岄渶瑕佸皪鎵€鏈夎畩闋诲櫒鐨勪竴浜涘父鐢ㄩ亱琛屽嫊浣滈€茶瑾槑銆�

(1)瑷疆鍦板潃鐐�03H鐨勮畩闋诲櫒鍏佽ū姝ｅ弽杞�(zhu菐n)

瑾槑锛氭煡闁�VFD-370F璁婇牷鍣ㄦ搷浣滆鏄庢浉鍙煡锛�H0204鐐�VFD-370F璁婇牷鍣ㄦ鍙嶈綁(zhu菐n)鐨勯€氳▕鍦板潃锛屽悜鏀瑰湴鍧€瀵叆鍏佽ū姝ｅ弽杞�(zhu菐n)鐨勬寚浠ゆ暩(sh霉)鎿�(j霉)H00锛屽嵆鍙鐝�(xi脿n)鎵€闇€鐨勬搷浣溿€�

(2)瑷疆鍦板潃鐐�05H鐨勮畩闋诲櫒姝ｈ綁(zhu菐n)涓旇几鍑洪牷鐜囩偤50Hz

瑾槑锛氭煡闁�VFD-370F璁婇牷鍣ㄦ搷浣滆鏄庢浉鍙煡锛�H2000鐐�VFD-370F璁婇牷鍣ㄦ柟鍚戣ō瀹氱殑閫氳▕鍦板潃锛屽悜鏀瑰湴鍧€瀵叆鍏佽ū姝ｈ綁(zhu菐n)鐨勬寚浠ゆ暩(sh霉)鎿�(j霉)H12锛屽嵆鍙鐝�(xi脿n)闆绘姝ｈ綁(zhu菐n)锛�H2001鐐�VFD-370F璁婇牷鍣ㄩ牷鐜囪ō瀹氱殑閫氳▕鍦板潃锛屽悜鏀瑰湴鍧€瀵叆50Hz灏嶆噳鐨勭殑鎸囦护鏁�(sh霉)鎿�(j霉)K5000锛屽嵆鍙鐝�(xi脿n)闆绘杞�(zhu菐n)鍕曢牷鐜囩偤50Hz锛屽緸鑰屾渶绲傚鐝�(xi脿n)鎵€闇€鐨勬搷浣�銆�

濡備笂闈㈠叐鍊嬪嫊浣滃渚嬪彲瑕嬶紝灏�VFD-370F璁婇牷鍣ㄧ殑鎿嶄綔鎺у埗鍛戒护鍙渶绨″柈鍦板皪鐓у叾瑾槑鏇搁€茶閰嶇疆灏辫兘澶犲緢瀹规槗鍦版搷浣�锛岃€屾帶鍒剁郴绲�(t菕ng)鐨勫叾浠栨搷浣�锛屽鎺у埗閭忚集銆�HMI閫氳▕閰嶇疆銆佺媭鎱�(t脿i)閲囬泦绛夊湪姝や笉鍋氳┏绱拌鏄�銆�

鏈枃鍍呯啊杩颁簡鍩烘湰鐨勬帶鍒剁祼妲嬪拰鎺у埗鎿嶄綔绋嬪簭瑾炲彞锛岃畝鑰呭彲鏍规摎(j霉)鏈枃鐨勫収(n猫i)瀹硅嚜宸遍€茶鎿村厖瀵﹁笎锛屽畬鏁村湴寰楀嚭鏈郴绲�(t菕ng)鐨勫闅涙晥鏋�銆�

6绲愭潫瑾�

鏈帶鍒剁郴绲�(t菕ng)鍦ㄧ従(xi脿n)鍫存脯瑭︾挵(hu谩n)澧冧腑宸茬稉(j墨ng)閫氶亷椹楄瓑锛屾帶鍒舵晥鏋滃拰鎿嶄綔鎬ч仈鍒颁娇鐢ㄥ柈浣嶇殑瑾嶅彲銆傜敱姝ゅ彲瑕�锛屾湰鏂囦粙绱圭殑鎺у埗绲愭鍜屾帶鍒舵€濊矾锛屽湪瀵﹂殯鐠�(hu谩n)澧冧腑鍏锋湁鎺ㄥ唬鎬э紝鍊煎緱绀︾敤绻╅嫺姗熺敓鐢�(ch菐n)寤犲鍜屼娇鐢ㄥ柈浣嶇殑鍊熼憭鎳夌敤銆�

浣滆€呯啊浠�

鐭冲畻鐢滐紙1984-锛夌敺 宸ョ▼甯�锛�鐝�(xi脿n)灏辫伔浜庢鏋楅浕鍣ㄧ瀛哥爺绌堕櫌锛屼富瑕佺爺绌舵柟鍚戠偤鑷嫊鍖栨帶鍒剁郴绲�(t菕ng)瑷▓闁嬬櫦(f膩)銆侀珮闋婚珮澹撻枊闂滈浕婧愯ō瑷堢爺鐧�(f膩)銆佸祵鍏ュ紡鎺у埗绯荤当(t菕ng)瑷▓鐮旂櫦(f膩)绛�銆�

鍙冭€冩枃鐛�

[1]鑷洪仈闆嗗湗涓仈闆婚€氳偂浠芥湁闄愬叕鍙�.DVP-PLC鎳夌敤鎶€琛撴墜鍐�[Z].2010.

[2]鑷洪仈闆嗗湗涓仈闆婚€氳偂浠芥湁闄愬叕鍙�.DVP-PLC绶ㄧ▼鎶€宸уぇ鍏�[Z].2009.

[3]鑷洪仈闆嗗湗涓仈闆婚€氳偂浠芥湁闄愬叕鍙�.DOP-B浜烘鐣岄潰鎳夌敤鎶€琛撴墜鍐�[Z].2010.

[4]鑷洪仈闆嗗湗涓仈闆婚€氳偂浠芥湁闄愬叕鍙�.VFD-F璁婇牷鍣ㄦ噳鐢ㄦ妧琛撴墜鍐�[Z].2008.